SynWire – Winding Wires SynWire W 220, Copper Wire, flat, enamelled
- Enamelled flat copper wire, thermoresistant
- Insulated with polyamide-imide
- Class 220
SynWire W 220 Flat is a highly thermoresistant enamelled copper wire of heat performance class R with superior thermal, chemical and mechanical resistance. It is used for special applications requiring the following criteria:
- very high permanent thermal resistance and short-time thermal overload
- very good resistance to aggressive mediums in liquid or gas form
SynWire W 220 Flat is ideally suited for use in sepcial safety-relevant and electrical life support equipment. Sophisticated process technology and process setting ensure easy mouldabilty, good elongation and constant insulation properties of these wires.
Application
E-Mobility, hybrid constructions
Standards
IEC / DIN EN 60317-58
NEMA MW 84-C
Delivery forms
Grade 1: on request
Grade 2: on request
Technical data
Typical properties of enamelled flat copper wire 5.60 x 3.55 mm, with insulation film grade 2.
Mechanical
| Property | Unit of measure | Set value | Actual value (typ.) |
|---|---|---|---|
| Bare wire width | mm | 5.550-5.650 | as set value |
| Bare wire thickness | mm | 3.500-3.600 | as set value |
| Width with varnish | mm | 5.67-5.82 | as set value |
| Thickness with varnish | mm | 3.62-3.77 | as set value |
| Varnish increase | μm | 120-170 | as set value |
| Adhesion (no cracks in film after winding) | mandrel diameter | mandrel diameter | |
| Bend over width | 4 x width | 3 x width | |
| Bend over thickness | 4 x thickness | 3 x thickness | |
| Elongation | 15 % with cracks <1 x width | 32 % without cracks | |
| Pencil hardness | H | 4H - 5H | |
| Elongation at break | % | ≥ 32 | ≥ 38 |
Thermal
| Property | Unit of measure | Set value | Actual value (typ.) |
|---|---|---|---|
| Temperature index TI | °C | 220 | 220 |
| Heat shock at 240 °C (no cracks in varnish coat after winding) | mandrel diameter 6 x thickness | mandrel diameter 4 x thickness | |
| Solderability | no | no |
Electrical
| Property | Unit of measure | Set value | Actual value (typ.) |
|---|---|---|---|
| Dielectrical strength at RT | kV | ≥ 2.0 (ball pit) | ≥ 3 (ball pit) |
| High voltage discontiniuties test voltage 2,5 kV | / | ≤ 7 on 100 m | |
| Electrical conductivity | MS/m | 58-59 | ≥ 58.5 |
Chemical
| Property | Set value | Actual value (typ.) |
|---|---|---|
| Pencil hardness (storage in standard solvent ½ h / 60 °C) | min. H | 3H - 5H |
| Pencil hardness (storage in alcohol ½ h / 60 °C) | min. H | 3H - 5H |
| Resistance to commercial impregnants^(1) | yes | yes |
| Resistance to commercial refrigerants^(1) | / | yes |
| Resistance to commercial dry transformer oils^(1) | / | yes |
| Resistance to commercial hydraulic oils^(1) | / | yes |