Winding wire SynWire W 220 Flat

  • Enamelled flat copper wire, thermoresistant
  • Insulated with polyamide-imide
  • Class 220

SHTherm® 220 Flat is a highly thermoresistant enamelled copper wire of heat performance class R with superior thermal, chemical and mechanical resistance. It is used for special applications requiring the following criteria:

  •  very high permanent thermal resistance and short-time thermal overload
  • very good resistance to aggressive mediums in liquid or gas form

SHTherm® 220 Flat is ideally suited for use in special safety-relevant and electrical life support equipment. Sophisticated process technology and process setting ensure easy mouldability, good elongation and constant insulation properties of these wires.

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Application

E-Mobility, hybrid constructions

Standards

IEC / DIN EN 60317-58
NEMA MW 84-C

Delivery forms

Grade 1: on request
Grade 2: on request

Technical data

Typical properties of enamelled flat copper wire 5.60 x 3.55 mm, with insulation film grade 2

Mechanical
Mechanical
Thermal
Electrical
Chemical
Mechanical
Property Unit of measure Set value Actual value (typ.)
Width with varnish mm 5.67 - 5.82 as set value
Bare wire width mm 5.550-5.650 as set value
Thickness with varnish mm 3.62 - 3.77 as set value
Bare wire thickness mm 3.500-3.600 as set value
Varnish increase μm 120 - 170 as set value
Adhesion (no cracks in film after winding) mandrel diameter
Bend over width 4 x width 3 x width
Bend over thickness 4 x thickness 3 x thickness
Elongation 15 % with cracks < 1 x width 32 % without cracks
Pencil hardness H 4H - 5H
Elongation at break % ≥ 32 ≥ 38

(1) Due to the variety of individual applications we cannot make any generally binding commitments regarding the compatibility. We recommend testing compatibility with the materials being used.